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China Polyurethane Cyclones Suppliers - High Efficiency Factory Solutions with Low Operating Costs
High Classification Efficiency and Precision
Rational Structural Design
Zhicheng cyclone adopts a multi-stage variable-cone structure. The first-stage cone has a relatively large angle, enabling the tangential velocity of the fluid inside the cyclone to reach its maximum, thus increasing the centrifugal force field. The second-stage cone is smaller, and its cone section is relatively long, providing sufficient time and space for the slurry to be fully exchanged. The third-stage cone has a relatively large cone angle and a straight-section structure. This structural design allows the overflow fineness of the second-stage cyclone to be adjusted arbitrarily within the range of 75% - 95% of - 200 mesh. Compared with conventional cyclones, its separation particle size D50 can be 20% - 30% finer.
Scientific Feeding Method
It adopts an involute-type feeding method, which can increase the processing capacity while reducing wear. It can also minimize the degree of turbulence generated when the fluid enters the cyclone due to sudden divergence, making the movement of the fluid inside the cyclone more stable. Thus, the kinetic energy is maximally converted into centrifugal force, improving the separation ability of the cyclone.
High Processing Capacity
Zhicheng polyurethane cyclone has a large single-unit processing capacity. Its specifications range from 75mm to 660mm, which can be applied to concentrators with different processing capacities and requirements for grinding fineness. The single-unit processing capacity can reach 4 - 550m³/h.
Frequently Asked Questions
Q1: What makes the structural design of Zhicheng cyclone unique?
It utilizes a multi-stage variable-cone structure with varying angles and lengths across three stages, optimizing centrifugal force and slurry exchange time for superior classification.
Q2: How much finer is the separation compared to conventional cyclones?
Thanks to its specialized design, the separation particle size D50 can be 20% to 30% finer than that of standard conventional cyclones.
Q3: What are the benefits of the involute-type feeding method?
This method increases processing capacity, reduces component wear, and minimizes fluid turbulence, ensuring more stable movement and efficient kinetic energy conversion.
Q4: What is the range of overflow fineness adjustable in this system?
The overflow fineness of the second-stage cyclone can be arbitrarily adjusted within the range of 75% to 95% of -200 mesh.
Q5: What is the maximum processing capacity for a single unit?
Depending on the specifications (75mm to 660mm), the single-unit processing capacity can reach up to 550m³/h.
Q6: Are these cyclones suitable for different grinding fineness requirements?
Yes, with specifications ranging from 75mm to 660mm, they are designed to meet diverse concentrator needs and various grinding fineness requirements.