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High-Efficiency Polyurethane Cyclones from China Factory - Reliable Suppliers for Different Throughputs
High Classification Efficiency and Precision
Zhicheng cyclone adopts a multi-stage variable-cone structure. The first-stage cone has a relatively large angle, enabling the tangential velocity of the fluid inside the cyclone to reach its maximum, thus increasing the centrifugal force field. The second-stage cone is smaller, and its cone section is relatively long, providing sufficient time and space for the slurry to be fully exchanged. The third-stage cone has a relatively large cone angle and a straight-section structure. This structural design allows the overflow fineness of the second-stage cyclone to be adjusted arbitrarily within the range of 75% - 95% of -200 mesh. Compared with conventional cyclones, its separation particle size D50 can be 20% - 30% finer.
It adopts an involute-type feeding method, which can increase the processing capacity while reducing wear. It can also minimize the degree of turbulence generated when the fluid enters the cyclone due to sudden divergence, making the movement of the fluid inside the cyclone more stable. Thus, the kinetic energy is maximally converted into centrifugal force, improving the separation ability of the cyclone.
Zhicheng polyurethane cyclone has a large single-unit processing capacity. Its specifications range from 75mm to 660mm, which can be applied to concentrators with different processing capacities and requirements for grinding fineness. The single-unit processing capacity can reach 4 - 550m³/h.
Frequently Asked Questions
1. How does the structural design improve classification efficiency?
The multi-stage variable-cone structure optimizes tangential velocity and centrifugal force, allowing for more thorough slurry exchange and finer separation.
2. What is the separation precision compared to conventional cyclones?
The separation particle size D50 can be 20% to 30% finer than conventional cyclones due to its specialized cone design.
3. What are the benefits of the involute-type feeding method?
This method reduces wear, minimizes turbulence, and stabilizes fluid movement, which maximizes the conversion of kinetic energy into centrifugal force.
4. What is the range of processing capacity available?
Single-unit processing capacities range from 4m³/h to as high as 550m³/h, depending on the model and specifications.
5. Can the overflow fineness be adjusted?
Yes, the structural design allows the overflow fineness to be adjusted arbitrarily within the range of 75% to 95% of -200 mesh.
6. What specifications are available for Zhicheng cyclones?
Zhicheng polyurethane cyclones are available in specifications ranging from 75mm to 660mm to suit various industrial requirements.






